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Outdoor AGV for Molds and Dies – 40 t

Outdoor AGV For Molds And Dies – 40 T

Our clients prefer Morello’s Die Cart for many reasons. Success in the automotive industry—quality, innovation, reliability, performance, and cost—is linked to product excellence. Investing in equipment like Morello’s transfer carts helps automotive plants achieve superior operational standards. Morello’s AGV Die Carts offer advanced technology enabling plant managers to meet ambitious KPIs.

Specifically, Morello AGV Die Carts provide competitive advantages:

  • Safer mold transport: Avoids suspended loads using advanced sensor technologies.
  • Smoother operations: Full electric technology enhances daily efficiency.
  • Improved work environment: Quieter, cleaner, and zero pollution solutions benefit staff.
  • Cost reduction: Efficient procedures and near-zero maintenance technology lower costs.
  • Enhanced security: Safely moves hundreds of tons with ease.
  • Flexibility: Operates indoors and outdoors on various surfaces.

Additional benefits of AGV Die Carts:

  • Driver-free operation: Frees staff for other tasks.
  • Increased safety: Uses latest sensors to automate operations.
  • Higher precision and productivity: Automation significantly improves accuracy.
  • Reduced damage: Lessens product and infrastructure damage.

To learn more about AGV benefits, visit Morello AGV.


A German manufacturer of automotive injection molds near Stuttgart.

Challenge and Environment

The client needed to move large injection molds, up to 40 tons, between production facilities. This required operation both indoors and outdoors in varying environmental conditions. The indoor environment was relatively clean, while the outdoor environment was subject to fluctuating temperatures and weather conditions throughout the year.

Customized Morello Solution

Morello designed an AGV die cart with a natural guidance system capable of indoor and outdoor use, handling variable atmospheric conditions. The AGV operates on resin-coated concrete indoors and asphalt with slopes outdoors. Navigation relies on laser scanners recognizing reference points in the environment.

Watch the product video.

Installed Morello Technology

  • Navigation: Natural Driving
  • Safety and navigation: Certified outdoor laser scanners
  • Power: Lithium battery
  • Charging: Automatic charging station (opportunity charging)
  • Motors: Maintenance-free brushless electric motors
  • Diagnostics: Advanced HMI system
  • IoT: Integrated remote assistance device
  • Control: Siemens or Allen Bradley PLCs and HMIs

After Sales Service

  • Assistance: Remote assistance device for real-time support from our offices. Advanced diagnostics for quick problem detection and response.
  • Spare Parts: Well-stocked warehouse for prompt delivery of customized machine components, ensuring operational productivity.

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