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AGV – Automated Guided Carts

REDUCE COSTS and INCREASE PRODUCTIVITY with our heavy-duty AGV carts

AGV Automated Guided Carts Principale Crop alt
Automated guided carts for heavy loads. CAPACITY: 0 - 1000 TONS

COMPLETELY CUSTOMIZED AGV carts for heavy loads

Morello specializes in designing and manufacturing customized AGV automated guided carts tailored to the specific needs of various industrial sectors. Our expertise in advanced design and manufacturing techniques positions us as a leader in producing heavy-duty AGV carts with capacities ranging from 2 to 1,000 tons for automatic material handling across numerous heavy industries.

AGVs are wheeled vehicles used in fully autonomous transportation systems for industries handling heavy materials. Modern AGV trolleys operate on rails and function autonomously, eliminating the need for operator control or physical guidance. Morello’s automated guided carts enhance onsite transportation of high loads, offering tailored, flexible, and effective solutions.

ADVANTAGES of AGV carts

  • Reduced labor costs
  • Enhanced safety
  • Increased accuracy and productivity
  • Minimized damage to products and the work environment
  • Capability to operate in hazardous or hostile environments (e.g. explosive environments)

NAVIGATION technologies

Morello offers a range of navigation technologies integrated into our AGV trolleys. We collaborate closely with customers to select the most suitable technology, or a combination of multiple technologies based on their specific needs, technical requirements, and budget. Below are the available navigation technologies for our automated guided carts.

 

INDUCTIVE GUIDANCE

INERTIAL GUIDANCE

ALT

MAGNETIC GUIDANCE

OPTICAL GUIDANCE

LASER GUIDANCE

dGPS GUIDANCE

SOFTWARE

We utilize proprietary software in conjunction with partner software to maximize flexibility in customizing heavy-duty AGV carts tailored to our customers’ production processes. Our software solutions enable us to offer omnidirectional automated guided vehicles, robotic carts with multiple simultaneous navigation technologies, compatibility with various Warehouse Management Systems (WMS), automated material handling equipment in warehouses, and other automated machines, as well as high-capacity AGVs for hazardous environments, and more.

Technical Characteristics

Capacityfrom 2 to over 1,000 metric tons (4,000 to over 2,000,000 lbs)
Dimensionson request
Steering systemfront axle, all axles, ± 90° steering, omnidirectional
Power supplybattery (electric grid or diesel generator on request)
Speedon request (from 0.5 mph to over 2 mph)
Drive motorsAC electric motors
Steering motorsAC electric motors
Commandtouch panel on board, notebook/s, pulpits, customer WMS/ERP
Navigation technologiesinductive, magnetic, laser, natural, dGPS, optical, inertial
Type of wheelssolid rubber, polyurethane, pneumatic
Liftable deckon request (lifting stroke from 2”)
Type of batterylead acid, gel, lithium, pure lead
Battery rangeon request (from 1 mile to over 10 miles)
Climbable gradienton request (from 1% to over 20%)
Operating environmentindoor, outdoor, offshore
Safety systemslaser scanners, sensitive bumpers, ultrasonic sensors
Industry 4.0 readyyes
Ex conformanceon request (only ATEX and only Zone 2)